Did you know that about 82% of companies face unplanned downtimes? Besides, about 70% of them don’t know when their machines need maintenance.
Closing your business due to machine failure can lead to losses. Further, you may lose clients and damage your reputation.
Ensuring equipment is in good condition is the ultimate way to avoid downtimes. Still, identifying the best time to maintain each asset can be tricky without the right tools. Reliability-centered maintenance can help you optimize resources and avoid losses.
Here, we provide detailed answers to – ‘What is reliability-centered maintenance (RCM) ?’ We’ll also cover the benefits of this practice and provide some implementation tips.
What Does RCM Entail?
RCM is the process of finding the best maintenance strategy for the assets in your company. The practice’s primary goal is to boost reliability while avoiding high costs.
Before creating an RCM strategy, select the systems you want to optimize and identify their primary functions. After that, evaluate ways the machines or tools can fail to perform their work. The next step is to establish issues that may trigger failure and their effects on your company.
You may then create an RCM strategy by developing ways to avoid these problems. Further, review your methods often to assess their efficiency.
The Benefits of RCM
One key benefit of RCM is that it increases efficiency. Since the process boosts performance and avoids failure, you can enhance productivity in your company. Besides, you will address issues early and simplify plant maintenance.
RCM often involves using several types of maintenance practices. This aspect makes it easier to identify the best way to boost performance with fewer resources and time.
More RCM benefits are:
- It lowers maintenance costs
- You can increase your machine’s reliability
- It streamlines replacing worn-out assets
When developing an RCM strategy, you will likely involve your employees. This measure will make them feel valued, boosting their work morale. It also promotes teamwork and encourages teamwork in all departments.
Another benefit of RCM is that it can increase customer satisfaction. When you avoid or lower downtimes, you will deliver products within the agreed time and avoid frustrating clients.
Tips on Implementing RCM
After understanding the benefits of reliability-centered maintenance, you may wonder how to use it. One tip on leveraging this process is using RCM software. Such a solution will lower the time needed to analyze systems and identify failures.
Besides, it prevents wasting resources by identifying each asset’s best preventive maintenance methods. RCM software will also simplify assessing efficiency using reports and management tools.
Another tip for implementing RCM is getting a specialist’s help. Experts can quickly assess workflow and equipment performance. Besides, they will help you select effective RCM solutions and tools based on your company’s needs.
The suitability of an RCM strategy may change if you upgrade your machines. Track processes regularly and gather data to ensure you apply accurate maintenance practices.
Get More Answers to What is Reliability-Centered Maintenance?
RCM can transform your company and improve relationships with customers. Getting more information on this process will help you embrace its benefits. Besides, it allows you to change your preventative practices based on technology and industry trends.
Are you interested in more details about RCM or industrial technology? Browse this page for more answers to ‘What is reliability-centered maintenance?’ and related questions.